K6 30a, J8 j15, Inv iprim – Hypertherm Powermax45 Rev.1 Instrukcja Obsługi

Strona 136: Igbt temp, Vbus +24 /ssr vac_r vacr vbus 26 pos ribbon cable, Finv=36khz, Mtg6 mtg3, Mtg5 machine, Rear, 22" max ht

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8-6

5

5

4

4

3

3

2

2

1

1

D

D

C

C

B

B

A

A

J10

0.01uF

300vac

J13

L1

400VAC 10ARMS

014317

-

+

J22

2.2uF

J1

L9338MD

J17

2200uF

400VDC

+

J6

R39

150K

3W

HCPL-7840

+

-

+

-

VDD1

VIN+

VIN-

GND1

GND2

VOUT-

VOUT+

VDD2

K6

30A

8.2nF

1000VDC

R40

150K

3W

.56uF

1000VDC

J19

JUMPER=50'

J8

J15

2.2uF

1200V

60A

4.7nF

300vac

Y2

100 1W

20K

3W

100 1W

10 ohm

120W

ISOTOP

100K

3W

600V

100A

ISP752

J5

JUMPER=MECH

1600V

50A

100 1W

J14

600V

100A

J16

t

-

+

J20

275VAC

36K 5W

3844

SW1

10 ohm

120W ISOTOP

36K 5W

2.00K

8.2nF

1000VDC

.01uF Y2

300vac

+

-

+

-

VDD1

VIN+

VIN-

GND1

GND2

VOUT-

VOUT+

VDD2

J18

2200uF

400VDC

+

J2

36K 5W

4.7nF

300vac

Y2

J21

2.2uF

J12

36K 5W

LAX100-NP

1600V

50A

J4

LAX100-NP

J3

t

18 INVU

COM INVU

+9

18T

+24

18PA

COMPA

COMT

18REG

+3.3

+3.3

+5

INV IPRIM

S

S

R

/INV DESAT

INVU PWM

INVL PWM

PA

/PA DESAT

CAPON

GAS OK

START

GAS

SSR

FAN

INVU PWM DRV

INVL PWM DRV

PFC PWM DRV

PA DRV

REDUNDANTSTART

GA

S

FAN

M

M

GAS PRES

1

2

3

4

5

1

3

4

5

6

2

1
2
3

IN2

2

D

IA

G

3

G

N

D

4

G

N

D

5

G

N

D

6

G

N

D

7

VS

8

IN3

9

E

N

11

O

UT1

19

IN1

1

O

UT2

18

G

N

D

17

G

N

D

16

G

N

D

15

G

N

D

14

O

UT3

13

O

UT4

12

P

R

G

20

IN4

10

1

2

3

1

2

3

4

8

7

6

5

IN15

15

IN9

9

IN8

8

IN7

7

IN13

13

IN12

12

IN11

11

IN10

10

IN6

6

IN16

16

IN3

3

IN2

2

IN1

1

IN5

5

IN14

14

IN4

4

IN17

17

IN18

18

IN19

19

TDO

40

SPI EN

32

TCK

42

TDI

43

VCC

44

TMS

41

OUT1

20

OUT2

21

OUT3

22

OUT4

23

OUT5

24

OUT6

25

OUT7

26

OUT8

27

I/O

28

SPI IN

31

SPI CLK

30

SPI OUT

29

4

1

2

3

IN

OUT

G

N

D

1

2

3

4

5

6

7

8

9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26

14

12

4

3

CPC-5

CPC-6

13

IN

OUT

G

N

D

GND

1

IN

2

OUT

3

ST

4

Vbb 8
Vbb 7
Vbb 6
Vbb 5

1

2

AC

AC

-

+

2

1

3

CMP

1

FB

2

ISNS

3

RT/CT

4

VREF

8

VCC

7

OUT

6

GND

5

1

2

3

1

2

3

4

8

7

6

5

1
2

3
4

5
6

7
8

9

10

11

12

13

14

15

16

1

2

3

4

M

+

-

IN1

IN2

IN3

OUT3

OUT1

OUT2

AC

AC

-

+

1

2

3

4

M

+

-

IN1

IN2

IN3

OUT3

OUT1

OUT2

8AWG UL1028/MTW BLK

ORG

VIOLET

BLUE

560VDC

18AWG RED

/OVLO

/INV SAT

/DRV FLT

/S

S

R

/UVLO

IGBT TEMP

/PWRFLT

+24

/M

M

/5 or 24 FLT

/CAP UNBAL

CPC-5

CPC-6

18AWG WHT

18AWG RED

+5

-Vbus

+24

/SSR

VAC_R

Vacr

Vbus

26 POS

RIBBON

CABLE

ELECTRODE

NOZZLE

WORK

POWER PWA 141008 (Top Level)

8.45"h x 13.00"w 2oz plated to 3oz

FACING COMPONENT SIDE OF PCB

FAN 190CFM

24v/1.0A

Finv=36khz

CAP NC

START

LIFT to

Hipot

LOW INDUCTANCE

VBUS LAYOUT

MTG4

MTG6

MTG3

CONTROL to

CHASSIS GND

380/400vac 50hz

PE

14AWG

LIFT to

Hipot

MTG5

MACHINE

REAR

Loutput 014316

L0=480uH

L45=205uH

Rdc25C=12.5mohm

POWER XFMR 014318

Lprim=1.08mH

Rprim25C=4.0mohm

Rsec25C=6.5mohm

Lleak=0.5uH

10T

Lpfc 014319

L0=4.0MH

L15=1.8MH

Rdc25C=80mohm

GAS SOL

24v/0.13A

10T

CORD 4C 2.5mmò H07RN-F

y=1.965"-5.942"

0.472" MAX Ht

y = 5.942"-8.450"

1.92" MAX Ht

y=0.00"-1.965"

1.22" MAX Ht

1

1,2

14

11,12,13

15,16

15

28

28

MUELLER

CLIP

+ARC V

-ARC V

E36/18/11

CPLD

100 Pin

WHT

HEAT

SINK

560vdc

INPUT BRIDGES

INVERTER IGBT MODULE

OUTPUT DIODE and

PILOT ARC IGBT MODULE

OUTPUT

CURRENT

SENSOR

TRANSFER

SENSOR

45A/132v

OCV = 275v

CPA 225v

2.40" x 1.65" 1.60" max zone

14 Pin

CPC

REAR of

UNIT

6,7

20,21

25,26,27

To J13, J15

GND

START

XFR

ELEC (50:1)

WORK

PRESSURE

SENSOR

Flyback

Circuitry

18REG

Circuitry

16

21
22
23
24

2
3
4
5

11

12

13

550vac

-Vbus

4a/1500v

ARC VOLTAGE

50:1

5 (-)

6 (+)

C

C
C

C

C

(-)

(+)

ELEC SCH:45A 400V SYSTEM

C

013367

SHEET 1OF 1

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